The following results are from a Dyno Test on an E34 535i with
3.73 Diff Ratio, Free Flow Exhaust, K&N Air Filter and a Jim.C.
Chip.
The test results:
Maximum HP: Up to 229HP (171kW) from 208HP (155kW)
Maximum Torque: Up to 243lb/ft (332Nm) from 223lb/ft (305Nm)
*Standard Diff Ratios: Manual (3.64), Auto (3.91). ( * In the Australian
Market. )
I wouldn't recommend going above the 3.73 in an E34 535i Manual.
The only other modifications you can make, that aren't completely
over the top in terms of cost are Schrick Cam and Mass Airflow Sensor
(MAF).
The MAF delivers 10hp to the rear wheels of a stock E28 535i. They
can be purchased from either Modern Performance in West Long Branch,
NJ, on (732) 222-3679 or Split Second. Modern Performance has a
box that sits between the MAF and the cars wiring harness that performs
the signal conversions, so it looks like a standard Airflow Meter
to the Motronics. The Split Second unit is far more complex. It's
electronic box mounts inside the cabin near the driver, so that
the driver can alter Fuel Delivery parameters (Low, Medium, High
RPM and Acceleration) on the fly. It has an Oxygen Sensor Display
that also requires installation for this to work. It is a much more
sophisticated unit than the Modern Performance system with increased
complexity and cost... and possibly more to go wrong when the unit
is a few years old.
The Schrick Cam delivers a noticeable increase in power, especially
above 3000 rpm where the engine seems to come on cam. This is an
improvement over the standard E34 engine which seems to come on
cam at 3400 rpm. And of course, above 4000 rpm's the Cam really
makes itself felt. Unfortunately, no one has been able to show me
Dyno Results for an engine fitted with a Schrick Cam to quantify
the power increase, but I'm told by an engine builder they typically
see an extra 10hp at the rear wheels.
Power Chips: Interestingly Powerchip, APE, Bavarian (BAS), BMP
and Jim.C. all claim the same sorts of power results for their engine
chips. However, just about everyone will tell you a diff ratio change
delivers a more noticeable result, which seems to indicate that
chips really don't do very much. However, independent car magazine
tests have shown a greater than 1 second 0-60 improvement for older
cars such as the E28 and E34 535, whereas newer cars such as the
E36 don't get as much benefit, possibly because the factory have
done a better job in this area and therefore there is less room
for aftermarket companies to play with. A recent chip test in European
Car showed almost no difference in 0-60 times for the latest cars
such as BMW E36's. Only one or two showed a very small improvement
in drivability, such as when overtaking on a highway.
Whats Left: At reasonable cost, not much; a set of extractors or
modification to the Automatic Transmission to a higher stall Torque
Converter.
If that's not enough, and you have money to burn, then look at
either an M5 Engine Conversion or Turbocharger installation, or
a Turbocharged M5.
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